Microsystems for In vitro Cell Models

Animation of cell seeding and assembly of the organ-on-chip system.

In vitro cell models are used as disease models in drug screenings and toxicity tests and in basic research to develop and organize various tissue types. Based on our expertise in cell biology, material sciences and coatings, as well as microsensors and microfluidics (design, manufacturing and integration), we develop microreactors for short- and long-term studies on cell tissue. These reactors ensure a cell culture under controlled physiological conditions. By integrating microsensors into these systems, we can for the first time extend continuous real-time measurements of cell vitality or metabolites to up to one month. Compared to conventional endpoint measurements, this approach provides a much more in-depth and direct access to the understanding of drug mechanisms. In addition to the design and development of microbioreactors, we realize in vitro studies to evaluate the liver toxicity of chemical substances.

Animation of cell seeding and assembly of the organ-on-chip system.
© Fraunhofer IZI-BB
Animation of cell seeding and assembly of the organ-on-chip system.

 

Range of services

  • Design and manufacturing of microfluidic systems concerning cell-specific requirements
  • Automation
  • Sensor integration (oxygen, pH value, glucose)
  • Toxicity screening of substances (contract measurements)
Microsystems for in-vitro cell models
© Fraunhofer IZI-BB
(left) Cells are embedded together with the optical sensor particles in a 3D matrix and supplied via a channel above. (middle) Illustration of a continuous flow channel with embedded cavities, which are used to hold the cells and optical sensors. (right) The organ-on-chip system is integrated into an automated environment. Thus, 12 different conditions can be tested in parallel.

SkinMonitor: Microfluidic system platform

based on full-skin models for sensor-monitored real-time analyses

© Fraunhofer IZI-BB
Microfluidic lab-on-chip system for sensor-based investigation of skin cell models (skin-on-chip)

In collaboration with Fraunhofer IGB, we are developing a test system for the investigation of cosmetic substances on skin models (skin-on-chip). For this purpose, 3D in vitro full skin models (Fraunhofer IGB) are linked via a microfluidic system with cell- and sensor-based analytics (Fraunhofer IZI-BB). The integration of optical oxygen sensors enables real-time analytics of cell viability, while reporter cells of the IGB indicate, for example, interleukin expression or activation of sensitizing signaling pathways. This combination enables the collection of detailed data on the toxicity of test substances.

TumOC: colon carcinoma organoid-on-chip.

To elucidate the efficacy of anticancer drugs using real-time measurements of cell viability.

Colon carcinoma organoid-on-chip
© Fraunhofer IZI-BB
Colon carcinoma organoid-on-chip

In a BMBF-funded collaborative project, we are developing a colon carcinoma organoid-on-chip as an alternative to animal models in the context of preclinical drug development and personalized oncology.

Our cooperation partner CELLphenomics uses patient-derived 3D cell cultures (organoids), including those of colorectal carcinomas, for individual therapy screenings in high-throughput procedures and derives promising therapies from them. In the TumOC project, we are jointly developing an organoid-on-chip (TumOC) system that enables a) long-term physiological cultivation of organoids, b) dynamic treatments, and c) real-time measurements of cellular respiration. This enables us to elucidate the efficacy of anticancer drugs using real-time measurements of cell viability. By simultaneously measuring tumor heterogeneity in combination with repeated-dose experiments using a cascade of different cytostatic drugs, our TumOC system allows the impressive possibility to test and consequently pre-therapeutically predict the mechanism of action for individual combination therapies.

HepatoTox: Microfluidic bioreactors

for in vitro toxicity measurements (Liver-on-a-Chip)

Microfluidic bioreactors for in-vitro toxicity measurements (Liver-on-a-Chip)
© Fraunhofer IZI-BB
Microfluidic bioreactors for in-vitro toxicity measurements (Liver-on-a-Chip)

We are developing in vitro test methods for assessing the long-term toxicity of active substances with the aim of replacing animal experiments in the medium term. Maintaining the viability and functional properties of cell systems over sufficiently long times requires continuous monitoring of the cultivation conditions. The concentrations of glucose, oxygen and the pH value of the cell culture medium in the bioreactor are the most important parameters. Continuous measurement of these variables not only allows rigorous quality control, but also provides the input signals for automated operation of the microreactor. A significant part of the activities of the working group is dedicated to the development of sensor technology and its integration into the microreactors. The challenges here arise from miniaturization and, consequently, from the tiny sample volumes available as well as from the requirements for long-term stability.

ParOptiSens: Development of particle-based optical sensors

for real-time analysis of metabolic processes for in vitro test systems

© Fraunhofer IZI-BB

The focus here is on the development of microsensor particles for real-time monitoring of the state of living cells cultured in artificial environments (in vitro). This approach allows rapid and detailed assessment of the effect of drugs or toxic substances on cell samples in high-throughput physiological environments and is motivated by two important areas: 

Patient-specific therapies: Advances in biomedicine have already made it possible to individually study patient-specific tissue samples to identify appropriate agents, minimize side effects, and adjust dosing for therapies.

Toxicity measurements: In the future, replacement methods for animal testing, i.e., in vitro test systems, will be used to evaluate pharmaceuticals, chemicals, and cosmetics with regard to their toxicity and biocompatibility, and to investigate new therapies in basic research. Besides the ethical motivation, the time and cost factor of animal models is a driving force for the development and establishment of such cell tests.

The measurement system to be developed here will allow real-time optical analysis of the metabolic indicators oxygen, glucose and pH within the cell tissue.

FormCell: actuators made from shape memory polymers

as functional components of microbioreactors for cell cultures

Together with Fraunhofer IAP, we are developing novel reservoirs for the release of active agents and signal molecules in microreactors for the control and manipulation of cell cultures with high temporal and spatial resolution. To accomplish targeted biochemical control of cell behavior, central functional units consisting of externally responsive control elements based on shape memory polymers (FGPs) are integrated into microfluidic environments and combined with real-time measurements of cell viability.

  • Design and development of microbioreactors for long-term cultivation of complex cell models.
  • Integration of microsensors into microfluidic systems for real-time detection of parameters in close proximity to cells and cell media (e.g. oxygen, pH, glucose, lactate)
  • Development of in vitro test systems for the evaluation of toxicity of chemicals, active pharmaceutical ingredients and components of cosmetics
  • Analysis of cells using fully automated fluorescence microscopy (CellSens + ScanR, Olympus)
  • Data analysis using deep learning technology (ScanR + AI, Olympus), for example, to characterize and quantify cell populations and labeled cell structures or proteins
  • Development and production of functional coatings for applications in cell cultivation and tissue engineering: coatings of thermoresponsive polymers to control cell adhesion on cell culture substrates, polyelectrolyte layers (layer-by-layer (LbL) deposition) as reservoirs for biomolecules to control adherent cells, layers (self-assembled monolayers (SAM)) of polymers and biomolecules to improve the biocompatibility of synthetic surfaces

Devices

  • Transmitted and reflected light microscopy with brightfield, phase contrast, fluorescence, polarization and total internal reflection (TIRFM), highest resolution optical microscopy (SIM)
  • Oxygen measurement systems (Opal, Colibri)
  • Confocal scanning laser microscope (Meta510, Zeiss) with 3D image processing
  • Fully automated fluorescence microscopes for time-lapse imaging of living cells under physiological conditions (time-lapse microscopy with incubation chambers) (CellSens; ScanR with AI)
  • TIRF microscopy (Olympus)
  • Laser tweezer / optical tweezers with laser microdissection (Palm / Zeiss)
  • Variable microfluidic setups
  • Cell characterization: cell staining techniques (e.g. immunofluorescence), transfection with fluorescent fusion proteins, live staining, proliferation assays
  • LabView for instrument control

  • Gehre C, Flechner M, Kammerer S, Küpper J-H, Coleman C D, Püschel G P, Uhlig K, Duschl C. Real time monitoring of oxygen uptake of hepatocytes in a microreactor using optical microsensors. Sci Rep (2020) 10, 13700.
  • Bavli D, Prill P, Ezra E, Levy G, Cohen M, Vinken M, Vanfleteren J, Jaeger MS, Nahmias Y. Real-time monitoring of metabolic function in liver-on-chip microdevices tracks the dynamics of mitochondrial dysfunction. PNAS (2016) 113, S. E2231-E2240.
  • Prill S, Bavli D, Jaeger MS, Schmälzlin E, Levy G, Schwarz M, Duschl C, Ezra E, Nahmias Y. A Real-Time Monitoring of Oxygen Uptake in Hepatic Microwell Bioreactor Reveals CYP450-Independent Direct Mitochondrial Toxicity of Acetaminophen multilayers. Archives of Toxicology, 90 (2016) 1181-1191. DOI dx.doi.org/10.1007/s00204-015-1537-2
  • Prokopovic VZ, Vikulina AS, Sustr D, Duschl C, Volodkin D. Towards an artificial extracellular matrix: Biopolymer based multilayers coated with gold nanoparticles. Assessment of biodegradation, molecular transport, and protein mobility. ACS Applied Materials and Interfaces 8 (2016) S. 24345-24349.
  • Prill S, Jaeger, MS, Duschl C. Long-term microfluidic glucose and lactate monitoring in hepatic cell culture. Biomicrofluidics. (2014) 8, 034102.
  • Renner A, Jaeger MS, Lankenau A, Duschl C. Position-dependent chemotactic response of slowly migrating cells in sigmoidal concentration profiles. Appl Phys A. (2013), 112(3), 637-645.
  • Madaboosi N, Uhlig K, Schmidt S, Jaeger MS, Möhwald H, Duschl C, Volodkin D. Microfluidics meets soft layer-by-layer films: selective cell growth in 3D polymer architectures. Lab Chip. (2012), 12, S. 1434-1436.
  • Felten M, Staroske W, Jaeger MS, Schwille P, Duschl C. Accumulation and filtering of nanoparticles in microchannels using electrohydrodynamically induced vortical flows. Electrophoresis. (2008), 29, 2987-2996.
  • Jaeger MS, Uhlig K, Clausen-Schaumann H, Duschl C. The structure and functionality of contractile forisome protein aggregates. Biomaterials. (2008), 29, 247–256.
  • Uhlig K, Jaeger MS, Lisdat F, Duschl C. A biohybrid microfluidic valve based on forisome protein complexes. J MEMS. (2008), 17(6), 1322-1328
  • Felten M, Geggier P, Jaeger M, Duschl C. Controlling electrohydrodynamic pumping in microchannels through defined temperature fields. Phys Fluids. (2006), 18, 051707.
  • Gast FU, Dittrich PS, Schwille P, Weigel M, Mertig M, Opitz J, Queitsch U, Diez S, Lincoln B, Wottawah F, Schinkinger S, Guck J, Käs J, Smolinski J, Salchert K, Werner C, Duschl C, Jäger M, Uhlig K, Geggier P, Howitz S. The microscopy cell (MicCell), a versatile modular flowthrough system for cell biology, biomaterial research, and nanotechnology. Microfluid Nanofluid. (2006), 2, 21–36.

Patents

  • Jaeger M, Prill S, Nahmias Y, Bavli D. Method and system for continous monitoring of toxicity. EP15160661.3 / US 2015/0268224 A1

  • GeSiM mbH, Großerkmannsdorf
  • University of Jerusalem, Israel
  • Universität Bielefeld
  • Brandenburgische Technische Universität Cottbus-Senftenberg
  • Universität Potsdam
  • Surflay Nanotec GmbH
  • CELLphenomics GmbH
  • ASC Oncology​​​​​​​